Q1 2016 Global Refinery Maintenance Review – North America Records Highest Refining Capacity under Maintenance in the Quarter

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Globally North America and South America had the highest refining capacity under maintenance (including both planned and unplanned) in Q1 2016. Among countries, US and Taiwan had the highest refining capacity under planned maintenance while Venezuela had the highest refining capacity under unplanned maintenance in the quarter. PDVSA, Motiva Enterprises LLC and Formosa Petrochemical Corporation were the top three operators in the world in terms of total refining capacity under maintenance. Power outage was the most common cause of unplanned maintenance in North America and South America while fire caused the most unplanned maintenance in Asia during Q1 2016.

Scope

Analysis of global refinery maintenance for crude distillation, coking, fluid catalytic cracking, hydrocracker, hydrotreater and reformer units

Comparison of select refinery units under maintenance (including both planned and unplanned) by major regions in the world, PADD regions and operators for Q1 2016 and Q1 2015

Comparison of select refinery units under planned maintenance by major regions in the world, PADD regions and operators for both the quarters

Comparison of select refinery units under unplanned maintenance by major regions in the world, PADD regions and operators for both the quarters

Comparison of factors responsible for unplanned maintenance in the world by region for Q1 2016 and Q1 2015

Reasons to Buy

Keep abreast of major refinery units (crude distillation, coking, fluid catalytic cracking, hydrocracker, hydrotreater and reformer) undergoing maintenance across the world

Obtain information on region-wise maintenance across the world for Q1 2016 in comparison with Q1 2015

Identify and compare PADD regions and operators with highest maintenance in both the quarters

Facilitate decision making on the basis of strong refinery maintenance data

Assess your competitor’s refinery maintenance data

Table of Contents

1Table of Contents2

1.1List of Figures*6

2Q1 2016 Global Refinery Maintenance Review13

2.1Key Highlights13

2.2Major Outages in Q1 201614

2.3Regional Maintenance Briefs14

2.4Global Refining Capacity under Maintenance by Region, Q1 2016 vis-à-vis Q1 201517

2.4.1Refining Capacity under Maintenance by Region (%)17

2.4.2Refining Capacity under Maintenance by Region (bd)20

2.4.3Count of Crude Distillation Units under Maintenance by Region23

2.5Global Coking Capacity under Maintenance by Region, Q1 2016 vis-à-vis Q1 201526

2.5.1Coking Capacity under Maintenance by Region (%)26

2.5.2Coking Capacity under Maintenance by Region (bd)29

2.5.3Count of Coker Units under Maintenance by Region32

2.6Global Fluid Catalytic Cracking (FCC) Capacity under Maintenance by Region, Q1 2016 vis-à-vis Q1 201535

2.6.1FCC Capacity under Maintenance by Region (%)35

2.6.2FCC Capacity under Maintenance by Region (bd)38

2.6.3Count of FCC Units under Maintenance by Region41

2.7Global Hydrocracker Capacity under Maintenance by Region, Q1 2016 vis-à-vis Q1 201544

2.7.1Hydrocracker Capacity under Maintenance by Region (%)44

2.7.2Hydrocracker Capacity under Maintenance by Region (bd)47

2.7.3Count of Hydrocracker Units under Maintenance by Region50

2.8Global Hydrotreater Capacity under Maintenance by Region, Q1 2016 vis-à-vis Q1 201553

2.8.1Hydrotreater Capacity under Maintenance by Region (%)53

2.8.2Hydrotreater Capacity under Maintenance by Region (bd)56

2.8.3Count of Hydrotreater Units under Maintenance by Region59

2.9Global Reformer Capacity under Maintenance by Region, Q1 2016 vis-à-vis Q1 201562

2.9.1Reformer Capacity under Maintenance by Region (%)62

2.9.2Reformer Capacity under Maintenance by Region (bd)65

2.9.3Count of Reformer Units under Maintenance by Region68

2.10Refining Capacity under Maintenance by Petroleum Administration for Defense Districts (PADD) Regions in the US, Q1 2016 vis-à-vis Q1 201571

2.10.1Refining Capacity under Maintenance by PADD Regions (%)71

2.10.2Refining Capacity under Maintenance by PADD Regions (bd)74

2.10.3Count of Crude Distillation Units under Maintenance in PADD Regions77

2.11Coking Capacity under Maintenance by PADD Regions in the US, Q1 2016 vis-à-vis Q1 201580

2.11.1Coking Capacity under Maintenance by PADD Regions (%)80

2.11.2Coking Capacity under Maintenance by PADD Regions (bd)83

2.11.3Count of Coker Units under Maintenance by PADD Regions86

2.12FCC Capacity under Maintenance by PADD Regions in the US, Q1 2016 vis-à-vis Q1 201589

2.12.1FCC Capacity under Maintenance by PADD Regions (%)89

2.12.2FCC Capacity under Maintenance by PADD Regions (bd)92

2.12.3Count of FCC Units under Maintenance by PADD Regions95

2.13Hydrocracker Capacity under Maintenance by PADD Regions in the US, Q1 2016 vis-à-vis Q1 201598

2.13.1Hydrocracker Capacity under Maintenance by PADD Regions (%)98

2.13.2Hydrocracker Capacity under Maintenance by PADD Regions (bd)101

2.13.3Count of Hydrocracker Units under Maintenance by PADD Regions104

2.14Hydrotreater Capacity under Maintenance by PADD Regions in the US, Q1 2016 vis-à-vis Q1 2015107

2.14.1Hydrotreater Capacity under Maintenance by PADD Regions (%)107

2.14.2Hydrotreater Capacity under Maintenance by PADD Regions (bd)110

2.14.3Count of Hydrotreater Units under Maintenance by PADD Regions113

2.15Reformer Capacity under Maintenance by PADD Regions in the US, Q1 2016 vis-à-vis Q1 2015116

2.15.1Reformer Capacity under Maintenance by PADD Regions (%)116

2.15.2Reformer Capacity under Maintenance by PADD Regions (bd)119

2.15.3Count of Reformer Units under Maintenance by PADD Regions122

2.16Global Refining Capacity under Maintenance by Operator, Q1 2016 vis-à-vis Q1 2015125

2.16.1Refining Capacity under Maintenance by Operator (%)125

2.16.2Refining Capacity under Maintenance by Operator (bd)128

2.16.3Count of Crude Distillation Units under Maintenance by Operator131

2.17Global Coking Capacity under Maintenance by Operator, Q1 2016 vis-à-vis Q1 2015134

2.17.1Coking Capacity under Maintenance by Operator (%)134

2.17.2Coking Capacity under Maintenance by Operator (bd)137

2.17.3Count of Coker Units under Maintenance by Operator140

2.18Global FCC Capacity under Maintenance by Operator, Q1 2016 vis-à-vis Q1 2015143

2.18.1FCC Capacity under Maintenance by Operator (%)143

2.18.2FCC Capacity under Maintenance by Operator (bd)146

2.18.3Count of FCC Units under Maintenance by Operator149

2.19Global Hydrocracker Capacity under Maintenance by Operator, Q1 2016 vis-à-vis Q1 2015152

2.19.1Hydrocracker Capacity under Maintenance by Operator (%)152

2.19.2Hydrocracker Capacity under Maintenance by Operator (bd)155

2.19.3Count of Hydrocracker Units under Maintenance by Operator158

2.20Global Hydrotreater Capacity under Maintenance by Operator, Q1 2016 vis-à-vis Q1 2015161

2.20.1Hydrotreater Capacity under Maintenance by Operator (%)161

2.20.2Hydrotreater Capacity under Maintenance by Operator (bd)164

2.20.3Count of Hydrotreater Units under Maintenance by Operator167

2.21Global Reformer Capacity under Maintenance by Operator, Q1 2016 vis-à-vis Q1 2015170

2.21.1Reformer Capacity under Maintenance by Operator (%)170

2.21.2Reformer Capacity under Maintenance by Operator (bd)173

2.21.3Count of Reformer Units under Maintenance by Operator176

2.22Factors Responsible for Unplanned Maintenance in the World by Region, Q1 2016 vis-à-vis Q1 2015179

3Appendix184

3.1Abbreviations184

3.2Methodology184

3.2.1Coverage184

3.2.2Secondary Research184

3.3Disclaimer185

Table

N/A

Figures

Figure 1: Global Refining Capacity under Maintenance by Region (%)*17

Figure 2: Global Refining Capacity under Planned Maintenance by Region (%)18

Figure 3: Global Refining Capacity under Unplanned Maintenance by Region (%)19

Figure 4: Global Refining Capacity under Maintenance by Region (bd)*20

Figure 5: Global Refining Capacity under Planned Maintenance by Region (bd)21

Figure 6: Global Refining Capacity under Unplanned Maintenance by Region (bd)22

Figure 7: Global Count of Crude Distillation Units under Maintenance by Region*23

Figure 8: Global Count of Crude Distillation Units under Planned Maintenance by Region24

Figure 9: Global Count of Crude Distillation Units under Unplanned Maintenance by Region25

Figure 10: Global Coking Capacity under Maintenance by Region (%)*26

Figure 11: Global Coking Capacity under Planned Maintenance by Region (%)27

Figure 12: Global Coking Capacity under Unplanned Maintenance by Region (%)*28

Figure 13: Global Coking Capacity under Maintenance by Region (bd)*29

Figure 14: Global Coking Capacity under Planned Maintenance by Region (bd)30

Figure 15: Global Coking Capacity under Unplanned Maintenance by Region (bd)*31

Figure 16: Global Count of Coker Units under Maintenance by Region*32

Figure 17: Global Count of Coker Units under Planned Maintenance by Region33

Figure 18: Global Count of Coker Units under Unplanned Maintenance by Region*34

Figure 19: Global FCC Capacity under Maintenance by Region (%)*35

Figure 20: Global FCC Capacity under Planned Maintenance by Region (%)36

Figure 21: Global FCC Capacity under Unplanned Maintenance by Region (%)37

Figure 22: Global FCC Capacity under Maintenance by Region (bd)*38

Figure 23: Global FCC Capacity under Planned Maintenance by Region (bd)39

Figure 24: Global FCC Capacity under Unplanned Maintenance by Region (bd)40

Figure 25: Global Count of FCC Units under Maintenance by Region*41

Figure 26: Global Count of FCC Units under Planned Maintenance by Region42

Figure 27: Global Count of FCC Units under Unplanned Maintenance by Region43

Figure 28: Global Hydrocracker Capacity under Maintenance by Region (%)*44

Figure 29: Global Hydrocracker Capacity under Planned Maintenance by Region (%)45

Figure 30: Global Hydrocracker Capacity under Unplanned Maintenance by Region (%)*46

Figure 31: Global Hydrocracker Capacity under Maintenance by Region (bd)*47

Figure 32: Global Hydrocracker Capacity under Planned Maintenance by Region (bd)48

Figure 33: Global Hydrocracker Capacity under Unplanned Maintenance by Region (bd)*49

Figure 34: Global Count of Hydrocracker Units under Maintenance by Region*50

Figure 35: Global Count of Hydrocracker Units under Planned Maintenance by Region51

Figure 36: Global Count of Hydrocracker Units under Unplanned Maintenance by Region*52

Figure 37: Global Hydrotreater Capacity under Maintenance by Region (%)*53

Figure 38: Global Hydrotreater Capacity under Planned Maintenance by Region (%)54

Figure 39: Global Hydrotreater Capacity under Unplanned Maintenance by Region (%)*55

Figure 40: Global Hydrotreater Capacity under Maintenance by Region (bd)*56

Figure 41: Global Hydrotreater Capacity under Planned Maintenance by Region (bd)57

Figure 42: Global Hydrotreater Capacity under Unplanned Maintenance by Region (bd)*58

Figure 43: Global Count of Hydrotreater Units under Maintenance by Region*59

Figure 44: Global Count of Hydrotreater Units under Planned Maintenance by Region60

Figure 45: Global Count of Hydrotreater Units under Unplanned Maintenance by Region*61

Figure 46: Global Reformer Capacity under Maintenance by Region (%)*62

Figure 47: Global Reformer Capacity under Planned Maintenance by Region (%)63

Figure 48: Global Reformer Capacity under Unplanned Maintenance by Region (%)*64

Figure 49: Global Reformer Capacity under Maintenance by Region (bd)*65

Figure 50: Global Reformer Capacity under Planned Maintenance by Region (bd)66

Figure 51: Global Reformer Capacity under Unplanned Maintenance by Region (bd)*67

Figure 52: Global Count of Reformer Units under Maintenance by Region*68

Figure 53: Global Count of Reformer Units under Planned Maintenance by Region69

Figure 54: Global Count of Reformer Units under Unplanned Maintenance by Region*70

Figure 55: Refining Capacity under Maintenance by PADD Regions (%)*71

Figure 56: Refining Capacity under Planned Maintenance by PADD Regions (%)72

Figure 57: Refining Capacity under Unplanned Maintenance by PADD Regions (%)73

Figure 58: Refining Capacity under Maintenance by PADD Regions (bd)*74

Figure 59: Refining Capacity under Planned Maintenance by PADD Regions (bd)75

Figure 60: Refining Capacity under Unplanned Maintenance by PADD Regions (bd)76

Figure 61: Count of Crude Distillation Units under Maintenance in PADD Regions*77

Figure 62: Count of Crude Distillation Units under Planned Maintenance in PADD Regions78

Figure 63: Count of Crude Distillation Units under Unplanned Maintenance in PADD Regions79

Figure 64: Coking Capacity under Maintenance by PADD Regions (%)*80

Figure 65: Coking Capacity under Planned Maintenance by PADD Regions (%)81

Figure 66: Coking Capacity under Unplanned Maintenance by PADD Regions (%)*82

Figure 67: Coking Capacity under Maintenance by PADD Regions (bd)*83

Figure 68: Coking Capacity under Planned Maintenance by PADD Regions (bd)84

Figure 69: Coking Capacity under Unplanned Maintenance by PADD Regions (bd)*85

Figure 70: Count of Coker Units under Maintenance by PADD Regions*86

Figure 71: Count of Coker Units under Planned Maintenance by PADD Regions87

Figure 72: Count of Coker Units under Unplanned Maintenance by PADD Regions*88

Figure 73: FCC Capacity under Maintenance by PADD Regions (%)*89

Figure 74: FCC Capacity under Planned Maintenance by PADD Regions (%)90

Figure 75: FCC Capacity under Unplanned Maintenance by PADD Regions (%)91

Figure 76: FCC Capacity under Maintenance by PADD Regions (bd)*92

Figure 77: FCC Capacity under Planned Maintenance by PADD Regions (bd)93

Figure 78: FCC Capacity under Unplanned Maintenance by PADD Regions (bd)94

Figure 79: Count of FCC Units under Maintenance by PADD Regions*95

Figure 80: Count of FCC Units under Planned Maintenance by PADD Regions96

Figure 81: Count of FCC Units under Unplanned Maintenance by PADD Regions97

Figure 82: Hydrocracker Capacity under Maintenance by PADD Regions (%)*98

Figure 83: Hydrocracker Capacity under Planned Maintenance by PADD Regions (%)99

Figure 84: Hydrocracker Capacity under Unplanned Maintenance by PADD Regions (%)*100

Figure 85: Hydrocracker Capacity under Maintenance by PADD Regions (bd)*101

Figure 86: Hydrocracker Capacity under Planned Maintenance by PADD Regions (bd)102

Figure 87: Hydrocracker Capacity under Unplanned Maintenance by PADD Regions (bd)*103

Figure 88: Count of Hydrocracker Units under Maintenance by PADD Regions*104

Figure 89: Count of Hydrocracker Units under Planned Maintenance by PADD Regions105

Figure 90: Count of Hydrocracker Units under Unplanned Maintenance by PADD Regions*106

Figure 91: Hydrotreater Capacity under Maintenance by PADD Regions (%)*107

Figure 92: Hydrotreater Capacity under Planned Maintenance by PADD Regions (%)108

Figure 93: Hydrotreater Capacity under Unplanned Maintenance by PADD Regions (%)*109

Figure 94: Hydrotreater Capacity under Maintenance by PADD Regions (bd)*110

Figure 95: Hydrotreater Capacity under Planned Maintenance by PADD Regions (bd)111

Figure 96: Hydrotreater Capacity under Unplanned Maintenance by PADD Regions (bd)*112

Figure 97: Count of Hydrotreater Units under Maintenance by PADD Regions*113

Figure 98: Count of Hydrotreater Units under Planned Maintenance by PADD Regions114

Figure 99: Count of Hydrotreater Units under Unplanned Maintenance by PADD Regions*115

Figure 100: Reformer Capacity under Maintenance by PADD Regions (%)*116

Figure 101: Reformer Capacity under Planned Maintenance by PADD Regions (%)117

Figure 102: Reformer Capacity under Unplanned Maintenance by PADD Regions (%)*118

Figure 103: Reformer Capacity under Maintenance by PADD Regions (bd)*119

Figure 104: Reformer Capacity under Planned Maintenance by PADD Regions (bd)120

Figure 105: Reformer Capacity under Unplanned Maintenance by PADD Regions (bd)*121

Figure 106: Count of Reformer Units under Maintenance by PADD Regions*122

Figure 107: Count of Reformer Units under Planned Maintenance by PADD Regions123

Figure 108: Count of Reformer Units under Unplanned Maintenance by PADD Regions*124

Figure 109: Refining Capacity under Maintenance by Operator (%)*125

Figure 110: Refining Capacity under Planned Maintenance by Operator (%)126

Figure 111: Refining Capacity under Unplanned Maintenance by Operator (%)127

Figure 112: Refining Capacity under Maintenance by Operator (bd)*128

Figure 113: Refining Capacity under Planned Maintenance by Operator (bd)129

Figure 114: Refining Capacity under Unplanned Maintenance by Operator (bd)130

Figure 115: Count of Crude Distillation Units under Maintenance by Operator *131

Figure 116: Count of Crude Distillation Units under Planned Maintenance by Operator132

Figure 117: Count of Crude Distillation Units under Unplanned Maintenance by Operator133

Figure 118: Coking Capacity under Maintenance by Operator (%)*^134

Figure 119: Coking Capacity under Planned Maintenance by Operator (%)*135

Figure 120: Coking Capacity under Unplanned Maintenance by Operator (%)*136

Figure 121: Coking Capacity under Maintenance by Operator (bd)*^137

Figure 122: Coking Capacity under Planned Maintenance by Operator (bd)*138

Figure 123: Coking Capacity under Unplanned Maintenance by Operator (bd)*139

Figure 124: Count of Coker Units under Maintenance by Operator *^140

Figure 125: Count of Coker Units under Planned Maintenance by Operator*141

Figure 126: Count of Coker Units under Unplanned Maintenance by Operator*142

Figure 127: FCC Capacity under Maintenance by Operator (%)*143

Figure 128: FCC Capacity under Planned Maintenance by Operator (%)*144

Figure 129: FCC Capacity under Unplanned Maintenance by Operator (%)145

Figure 130: FCC Capacity under Maintenance by Operator (bd)*146

Figure 131: FCC Capacity under Planned Maintenance by Operator (bd)*147

Figure 132: FCC Capacity under Unplanned Maintenance by Operator (bd)148

Figure 133: Count of FCC Units under Maintenance by Operator *149

Figure 134: Count of FCC Units under Planned Maintenance by Operator*150

Figure 135: Count of FCC Units under Unplanned Maintenance by Operator151

Figure 136: Hydrocracker Capacity under Maintenance by Operator (%)*152

Figure 137: Hydrocracker Capacity under Planned Maintenance by Operator (%)153

Figure 138: Hydrocracker Capacity under Unplanned Maintenance by Operator (%)*154

Figure 139: Hydrocracker Capacity under Maintenance by Operator (bd)*155

Figure 140: Hydrocracker Capacity under Planned Maintenance by Operator (bd)156

Figure 141: Hydrocracker Capacity under Unplanned Maintenance by Operator (bd)*157

Figure 142: Count of Hydrocracker Units under Maintenance by Operator *158

Figure 143: Count of Hydrocracker Units under Planned Maintenance by Operator159

Figure 144: Count of Hydrocracker Units under Unplanned Maintenance by Operator*160

Figure 145: Hydrotreater Capacity under Maintenance by Operator (%)*161

Figure 146: Hydrotreater Capacity under Planned Maintenance by Operator (%)162

Figure 147: Hydrotreater Capacity under Unplanned Maintenance by Operator (%)*163

Figure 148: Hydrotreater Capacity under Maintenance by Operator (bd)*164

Figure 149: Hydrotreater Capacity under Planned Maintenance by Operator (bd)165

Figure 150: Hydrotreater Capacity under Unplanned Maintenance by Operator (bd)*166

Figure 151: Count of Hydrotreater Units under Maintenance by Operator *167

Figure 152: Count of Hydrotreater Units under Planned Maintenance by Operator168

Figure 153: Count of Hydrotreater Units under Unplanned Maintenance by Operator*169

Figure 154: Reformer Capacity under Maintenance by Operator (%)*170

Figure 155: Reformer Capacity under Planned Maintenance by Operator (%)171

Figure 156: Reformer Capacity under Unplanned Maintenance by Operator (%)*172

Figure 157: Reformer Capacity under Maintenance by Operator (bd)*173

Figure 158: Reformer Capacity under Planned Maintenance by Operator (bd)174

Figure 159: Reformer Capacity under Unplanned Maintenance by Operator (bd)*175

Figure 160: Count of Reformer Units under Maintenance by Operator *176

Figure 161: Count of Reformer Units under Planned Maintenance by Operator177

Figure 162: Count of Reformer Units under Unplanned Maintenance by Operator*178

Figure 163: Factors Responsible for Unplanned Maintenance in North America179

Figure 164: Factors Responsible for Unplanned Maintenance in Asia179

Figure 165: Factors Responsible for Unplanned Maintenance in South America181

Figure 166: Factors Responsible for Unplanned Maintenance in Africa*182

Figure 167: Factors Responsible for Unplanned Maintenance in Europe*183

*Kindly note that some figures in the report might be blank as relevant maintenance activities would not have taken place in Q1 2015 and Q1 2016

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